在高端裝備制造領域，重型鑄件因結構復雜、尺寸龐大，其內腔及交叉孔隙的毛刺與殘渣清理始終是行業難題。專用高壓去毛刺清洗機通過創新流體動力學設計與智能化控制，實現了對鑄件微米級殘渣的高效去除，顯著提升了產品合格率與生產節拍。

　　In the field of high-end equipment manufacturing, the removal of burrs and residues in the inner cavity and intersecting pores of heavy-duty castings has always been a challenge due to their complex structure and large size. The dedicated high-pressure deburring cleaning machine achieves efficient removal of micro scale residues in castings through innovative fluid dynamics design and intelligent control, significantly improving product qualification rate and production cycle.

　　高壓水射流技術突破

　　Breakthrough in High Pressure Water Jet Technology

　　設備核心采用超高壓往復式增壓系統，可將自來水加壓至300-500MPa，形成直徑0.1-0.3mm的聚焦水射流。該射流在特定噴嘴作用下產生空化效應，水滴以超音速沖擊鑄件表面，對硬度達HRC50的殘渣實現剪切剝離。某航空發動機機匣清洗實驗顯示，單次作業殘渣去除率達98.6%，較傳統工藝提升3倍效率。

　　The core of the equipment adopts an ultra-high pressure reciprocating pressurization system, which can pressurize tap water to 300-500MPa, forming a focused water jet with a diameter of 0.1-0.3mm. The jet produces cavitation effect under the action of a specific nozzle, and water droplets impact the surface of the casting at supersonic speed, achieving shear peeling of residue with a hardness of HRC50. The cleaning experiment of a certain aircraft engine casing showed that the removal rate of single operation residue reached 98.6%, which is three times more efficient than traditional processes.

　　多軸聯動精準操控

　　Multi axis linkage precise control

　　針對復雜型腔結構，設備配置六軸聯動機械臂，結合激光掃描建模技術，可自動生成最優清洗路徑。機械臂重復定位精度達±0.05mm，確保水射流精準穿透直徑3mm的深孔。在某重型燃氣輪機葉片清洗中，該系統成功清除隱藏在1.2米深流道內的氧化皮，較人工清理時間縮短85%。

　　For complex cavity structures, the equipment is equipped with a six axis linkage robotic arm, combined with laser scanning modeling technology, which can automatically generate the optimal cleaning path. The repeated positioning accuracy of the robotic arm reaches ± 0.05mm, ensuring that the water jet accurately penetrates deep holes with a diameter of 3mm. In the cleaning of a heavy-duty gas turbine blade, the system successfully removed the oxide scale hidden in the 1.2-meter deep flow channel, reducing the cleaning time by 85% compared to manual cleaning.

　　旋流分離與循環過濾

　　Cyclone separation and circulating filtration

　　為解決殘渣回收難題，設備集成三級旋流分離裝置。含渣水流經一級切向入口產生螺旋運動，在離心力作用下，粒徑大于50μm的顆粒被甩至錐壁并沉淀。二級聚結濾芯采用梯度孔徑設計，逐級攔截微米級殘渣。三級反滲透膜過濾系統則確保循環水清潔度達NAS 6級，實現95%以上的水資源循環利用。

　　To solve the problem of residue recycling, the equipment integrates a three-stage cyclone separation device. The slag containing water flows through the first tangential inlet to generate spiral motion. Under the action of centrifugal force, particles with a diameter greater than 50 μ m are thrown to the cone wall and precipitate. The secondary coalescing filter adopts a gradient pore size design to intercept micron sized residues step by step. The three-stage reverse osmosis membrane filtration system ensures that the cleanliness of the circulating water reaches NAS level 6, achieving over 95% of water resource recycling.

　　智能檢測與閉環控制

　　Intelligent detection and closed-loop control

　　清洗過程搭載聲發射檢測模塊，通過分析殘渣剝離產生的聲波信號，實時判斷清洗終點。當特征頻段信號幅值衰減至閾值時，系統自動切換至柔性沖洗模式，避免過洗損傷基體。某汽車變速箱殼體生產線數據顯示，該閉環控制使單件清洗能耗降低40%，同時將表面粗糙度控制在Ra1.6μm以內。

　　The cleaning process is equipped with an acoustic emission detection module, which analyzes the sound wave signals generated by residue peeling to determine the cleaning endpoint in real time. When the amplitude of the characteristic frequency band signal decays to the threshold, the system automatically switches to flexible flushing mode to avoid damage to the substrate caused by over washing. According to data from a production line for a certain automobile gearbox housing, this closed-loop control reduces energy consumption for single cleaning by 40%, while controlling surface roughness within Ra1.6 μ m.

　　環保與安全設計

　　Environmental Protection and Safety Design

　　設備采用全封閉防爆結構，清洗艙體耐壓等級達1MPa，配備可燃氣體濃度監測與自動泄壓裝置。廢水處理系統通過芬頓氧化與活性炭吸附，使化學需氧量（COD）排放濃度低于50mg/L，滿足國家一級排放標準。在某風電軸承制造企業應用中，年危廢產生量減少200噸，環境效益顯著。

　　The equipment adopts a fully enclosed explosion-proof structure, and the pressure resistance level of the cleaning compartment reaches 1MPa. It is equipped with combustible gas concentration monitoring and automatic pressure relief devices. The wastewater treatment system uses Fenton oxidation and activated carbon adsorption to achieve a chemical oxygen demand (COD) discharge concentration below 50mg/L, meeting the national first-class discharge standard. In a wind power bearing manufacturing enterprise, the annual hazardous waste generation was reduced by 200 tons, resulting in significant environmental benefits.

　　應用場景拓展

　　Application scenario expansion

　　該設備已成功應用于核電主泵殼體、礦山機械液壓閥塊等高端鑄件加工。某企業實踐表明，針對交叉孔隙率達35%的復雜鑄件，清洗節拍從傳統工藝的4小時縮短至25分鐘，產品一次交檢合格率從72%提升至99%。隨著3D砂型打印技術的普及，設備正拓展至增材制造鑄件的后處理領域。

　　This equipment has been successfully applied to high-end casting processing such as nuclear power main pump casing and mining machinery hydraulic valve block. Practice in a certain enterprise has shown that for complex castings with a cross porosity of 35%, the cleaning cycle has been shortened from the traditional 4-hour process to 25 minutes, and the first-time inspection pass rate of the product has increased from 72% to 99%. With the popularization of 3D sand printing technology, equipment is expanding into the post-processing field of additive manufacturing castings.

　　重型鑄件專用高壓去毛刺清洗機通過高壓水射流、智能控制與環保技術的深度融合，重新定義了精密鑄件清洗的技術標桿。其高效除渣能力不僅解決了行業痛點，更為智能制造時代的鑄件品質升級提供了關鍵裝備支撐。

　　The heavy-duty casting dedicated high-pressure deburring cleaning machine redefines the technical benchmark for precision casting cleaning through the deep integration of high-pressure water jet, intelligent control, and environmental protection technology. Its efficient slag removal capability not only solves industry pain points, but also provides key equipment support for the upgrading of casting quality in the era of intelligent manufacturing.

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